Bilateral belt line /Belt conveyor line /Assembly Line Belt Conveyor

Bilateral belt line /Belt conveyor line /Assembly Line Belt Conveyor

Product application field

Electronic manufacturing industry:

In the production process of electronic products such as computers, tablet PCs, smart wearable devices, etc., the bilateral belt assembly line can be used to convey all kinds of electronic components, circuit boards and semi-finished products. For example, in the tablet assembly line, one side conveys key components such as motherboards and displays, and the other side conveys accessories such as shells and batteries, which closely connects each assembly link and improves assembly efficiency and product quality.

Food processing industry:

It is suitable for sorting, packing and conveying of food. For example, in the cookie production workshop, one conveyor belt can convey freshly baked cookies, directly into the packaging process; the other conveyor belt can convey packaging materials to realize the synchronous supply of cookies and packaging materials to improve the packaging efficiency, and at the same time to ensure the hygiene and safety of the food in the conveying process.

Auto parts manufacturing industry:

For the production and assembly of auto parts, the bilateral belt assembly line plays an important role. One side can convey large parts such as engine, gearbox, etc., while the other side conveys small parts such as screws, nuts, etc., which is convenient for workers to carry out assembling work on both sides of the workbench, and improves the production efficiency and precision of automobile parts.

Logistics and warehousing industry:

In the logistics warehouse, the bilateral belt assembly line can be used for sorting and conveying goods. By cooperating with code scanning equipment and sorting robots, one side of the conveyor belt transports the goods to be sorted to the sorting area, and the other side of the conveyor belt transports the sorted goods to different storage areas or delivery areas, greatly improving the efficiency and accuracy of logistics operations.

Core Advantages

Double Conveying Efficiency:

Double-side simultaneous conveying of materials, compared with a single-side belt line, can be completed in the same time double the amount of material transportation. Take the production of cell phone as an example, the bilateral belt line can convey the main board of cell phone on one side and the shell of cell phone on the other side, which makes the connection between the front and back processes more closely, and the overall production efficiency can be increased by 50% -100%.

Optimize the layout of the workshop:

the bilateral structure design makes the material take up less space in the conveying process, so the enterprise can make use of the limited area of the workshop to arrange more production equipment and workstations, and improve the space utilization rate. Moreover, the bilateral assembly line can be flexibly designed according to the workshop layout and process flow, whether it is straight line, L-shape or U-shape layout, it can be perfectly adapted to optimize the production process and reduce the material handling distance.

Improve production flexibility:

the two sides of the conveyor belt can be independently controlled to transport different types of materials to meet diversified production needs. During the production process, enterprises can adjust the types and quantities of materials conveyed on both sides at any time according to the changes in orders, and quickly switch the production mode, which enhances the flexibility of production and responsiveness to the market.

Reduce labor intensity:

The automated bilateral conveying mode greatly reduces the workload of workers in handling materials. Workers only need to focus on processing, assembly and other operations on the worktable, significantly reducing labor intensity, but also reduces the fatigue and errors that may be caused by frequent manual handling of materials, which helps to improve the stability of product quality.

Equipment structure and functional characteristics

Bilateral synchronized conveying system:

different from the single side belt line, the bilateral belt assembly line is equipped with two parallel conveyor belts, which can convey different or the same materials at the same time. These two conveyor belts are driven by the same set of driving device, through the high-precision synchronous gears and chains to ensure that the running speed is the same, and the error is controlled within a very small range, so as to realize accurate bilateral synchronous conveying.
For example, in the assembly workshop of electronic products, one side can convey the electronic components to be assembled, and the other side can convey the semi-finished products which have been partially assembled, which effectively improves the assembly efficiency.

Adjustable workbench:

Both sides of the assembly line are equipped with multiple independent workbenches, each of which can be flexibly adjusted in height, angle and position according to production requirements.
The surface of the workbench is usually made of anti-static material, such as anti-static rubber or stainless steel, to prevent static electricity from causing damage to electronic components and other sensitive materials. At the same time, the workbench can also be equipped with a variety of tools and equipment interfaces, such as lighting fixtures, power sockets, pneumatic tool connectors, etc., to meet the operational needs of different processes.

Diversified belt materials:

According to the characteristics of the conveyed materials and the requirements of the production environment, there are various choices of belt materials for the bilateral belt assembly line. Common rubber belts, with good abrasion resistance and flexibility, suitable for conveying heavy weight, rough surface materials; PVC belts, with acid and alkali resistance, corrosion resistance, commonly used in food, chemical and other industries; anti-static PU belts, designed for the electronics industry, can effectively prevent static electricity accumulation and protect electronic components.

Intelligent control system:

The assembly line is equipped with advanced intelligent control system, which can realize precise control of conveying speed, starting and stopping, fault alarm and other functions. Operators can easily set and adjust the conveying parameters through the control panel or remote terminal, the system can also monitor the real-time operating status of the equipment, and once a fault occurs, it will immediately issue an alarm and display the location and cause of the fault, so as to facilitate the maintenance personnel to quickly investigate and solve the problem, and greatly reduce the downtime of the equipment.